During FY 2024 we upgraded our HDPE plant with the Hostalen bimodal technology to simplify our production, and importantly to improve our energy efficiencies. The HDPE plant upgrade included the installation of a new reactor with superior energy efficiencies, allowing for the optimised production of bimodal HDPE grades, as well as facilitating operational flexibility. It also included a new HDPE granulation line with state-of-the-art most effective technology from Coperion GmbH.
Key highlights FY 2024:
- A total investment of R403 million was made into the plant upgrade since commencing the project in FY 2021, of which R97 million was invested during FY 2024.
- The revamped plant began its beneficial operation in the final quarter of the year.
- Successfully fabricated 90% of the 40-tonne reactors in Vanderbijlpark, thereby boosting support for local industries.
- Installed a 26-tonne decanter, imported from Andritz, Germany.
- Revamped the control room, now outfitted with advanced digital systems that enhance remote switching technology and safety measures, minimising human interaction with high-risk areas.
- Over the last three months of the year, we saved 4 741 tonnes CO₂e from our facilities due to improved efficiencies from steam and electricity on the upgraded plant.
FAQs
Q1: What were the two main objectives of the HDPE plant upgrade?
A1: The main objectives were to simplify production and, importantly, to improve energy efficiencies by upgrading the HDPE plant with the Hostalen bimodal technology.
Q2: What key new components were installed as part of the upgrade?
A2: The upgrade included the installation of a new reactor with superior energy efficiencies, a new HDPE granulation line with state-of-the-art technology from Coperion GmbH, and a 26-tonne decanter.
Q3: What was the measurable environmental benefit and total investment of the project?
A3: The total investment since commencement in FY 2021 was R403 million. Over the last three months of the year, the improved efficiencies saved 4,741 tonnes CO2e from steam and electricity use on the upgraded plant.
Q4: How did the upgrade support local industries and improve operational safety?
A4: The project boosted local industries by successfully fabricating 90% of the 40-tonne reactors in Vanderbijlpark. The new control room was revamped with advanced digital systems to enhance remote switching technology and safety measures.
Q5: When did the HDPE plant upgrade commence, and when did it begin beneficial operation?
A5: The total investment project commenced in FY 2021, and the revamped plant began its beneficial operation in the final quarter of the year.
Safripol’s HDPE Plant Upgrade: See How Our Core Values Drive Action. Download the Sustainability Report